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Steven Van Dyck
This weekend both Essex and Hancock kits were started. You can compare these two on my garden table, Essex being a short hull version and Hancock one of the later long hull types. Therefore Hancock has the Ticonderoga Pontos set. I threw in a dozen of airplane sets and pillaged the Ion Model figures stock for about 420 seamen to take the stations. While making the requested change to the rear elevator (see shipmodels.info/mws_..pontos+essex#p919517 ) an error was discovered in PE part 605 and this can only be solved by completely scratching it. Also, I'll open up one rear elevator so I have to adapt the deck edge to that. The Hancock kit got some travel damage to the hangar deck, so that will have to be repaired too. But I think this is a good start to the project.

Steven Van Dyck
The hangar doors present a compomise that I can't accept, showing some inside detail but with all gates closed down and an exaggerated thickness. I decided to remove all of them, beginning with the Hancock sprue. You can compare with the original Essex sprue. To replace the partially closed doors, I can choose between Evergreen grated plates (subtler paneling though one-faced) or the same metal foil as used earlier.

Steven Van Dyck
The walls of the Hancock are now built. I found out that there are not enough Pontos PE doors of one design to replace all plastic ones, so Hancock and Essex will be getting a different type. A drawback to the hangar walls is the absence of locator holes. I made some pins myself. The plane cockpits were not in stock and will arrive later.

Rando
Read a lot about the Essex-class carriers, really interesting history and very interested to see how your ships turn out 🙂

Steven Van Dyck
Thanks, Rando. Today the second ship's hangar was closed off. In the Essex model I didn't need to remove a part of the hangar deck, so now there's a minute difference in the distance of the rear deck to the island structure. The fault should be in the Hancock bow section. I closed down some of Essex hangar doors, but I kept a peeping hole for the elevator shaft that I moved to the right like in Hancock.

Gary Victory
This is some project Steven. These are not exactly small models (i have one myself - CV-13 USS Franklin)....and so much extra detail you are adding. Watching in admiration. Great work so far.

Steven Van Dyck
Thanks, Gary. The first PE parts are bent for the stern and the boat cranes of Hancock, after the hangar wall seams are removed with Tamiya filler. One part of the wall is badly fitting and needs to be shortened.

Steven Van Dyck
Lots of PE particles are now assembled to giant deck support structures. I accidentally used the Essex front deck instead of the Hancock one, so I had to remove the PE plate causing half of the ribs to jump of again and restore this to the Hancock deck. Now I'm about to begin the same again for Essex, that has a slighty larger hollow under the flight deck.

Gary Victory
Nice progress Steven. Shame about the mix up but we all human, im sure at one point we have all used a wrong part or miss assembled.
Keep up the good work....and enjoy your build time.

gorby
Looks like another remarkable project in the making.

Jörg Schäfer
I'll join in then.

Steven Van Dyck
Thanks for the acclaim, now Essex is also loaded with PE parts under the front deck. I also removed the rear lift floor in the hangar deck, because it will be visible through the side doors. The deck edges are getting PE plating with the correct catwalk acces doors and fire station hatches, but I'm still thinking about methods to remove the space behind these PE parts. Drilling is not enough.

Gary Victory
Very impressive work Steven. Loving the progress.

Steven Van Dyck
Thanks Gary. The update today shows the reshaping of the Hancock bow. The angle of the kit bow is too shallow, so I cut out a wedge in the side and plied it back. The bottom part was split and clamped shut tighter, using sprue "rivets" to hold it closed. A lot of sanding followed, even after I had installed the port 40mm hubs on the hull. Another problem were the 18 doors that needed to be removed from the island structure, so I used my Proxxon for that. An extra is the comparison between 5inch/38 mounts from the kit, Flyhawk (yellow) and Pontos (Brown). Pontos is more detailed, Flyhawk has PE details and the kit is built up from different parts.

Pietro De Angelis
Impressive work, congrats!

Steven Van Dyck
Thanks, Pietro. The islands now both have all watertight doors, and Hancock's island is already a bit further down the line sporting ladders, a PE walkway, the pri-fly cabin and a almost fully equipped smoke stack. For a movie about choosing the right watertight door in your model, see Youtube Video . I did find the correct type on some detail pictures in my books.

Steven Van Dyck
A 45 picture update about Hancock's island. I made changes to the building plan where I saw the reference pictures didn't follow them. Loudspeakers were added. A cutout in the bridge deck was removed. The venturis on the different levels were added, but some don't extend far enough. Some of the PE hatches on the director towers needed to be scrounged from the ABSD project remains. All kinds of radar antennas are added, some I didn't find or identify yet, like the "stovepipe" antenna encircled on one reference picture. The SC-2 radar needed to be put on the platform for the side SK radar position. I did make the rear mast for the smokestack position, but removed it again because there is no trace of it in the reference. It might still be used on Essex.

Christian Lehmann
👍

Steven Van Dyck
Thanks Christian. Again a large update with changes to the Essex island. The front structure is made identical to Hancock and some scratched galleries are added. I decided to move Essex to the march 1945 scheme. Pontos has some parts for 1944 Hornet that are useful here, like the bridge walkway. Some areas like the stern will have to be adapted too. The same radar antennas are used, but some of them on different positions. I now added more airplane PE to the inventory, some of these should be finished to be able to close down the hangars.

Steven Van Dyck
The Avengers are now getting their PE cockpits, and the interior of the hangar is painted white.

gorby
Remarkable level of detail!

David Taylor
Nice detail.

Steven Van Dyck
Thanks, the airwing continues with the Helldivers, the Hellcats and the Corsairs, that had the hardest fit, so it's a good thing I had only six of them. I still have the same amount of planes not getting a cockpit.

Steven Van Dyck
Detailing of the port air outlet, the catwalk and starboard galleries of Essex. For Hancock it's only the outlets that were repeated. At first I was cutting small mesh parts, but it's better to cut them as a whole and add a PE crosshair. In the Trumpeter planes there is a tendency in the wing base to be cast offset (see color image) resulting in a skewed wing position when the fuselage halves are assembled. I'll often have to correct the angle. All plane fuselages have been fixed now and in the Helldivers and Avengers the seams are already filled and sanded.

Steven Van Dyck
The Helldivers are first to be completed with PE parts. The Pontos airbrakes are an improvement over the kit ones, and they can both be used for stretched wings or retracted ones. I drilled open the wheel wells. In the Hellcats, the cowling is incorrectly cast with one lower opening, so I shoved a node in each one and sanded it flat. A new opening is drilled and an oil cooler vent is then cut out under that. Takes quite a while.

Steven Van Dyck
The Hellcats are now all having a revised cowling and they also have a brass tube for the new prop position. The wheel wells are all drilled out and I made 10 scratch pairs because I only have 32 Pontos pairs for 42 Hellcats. For the Corsairs the wheel wells are rectangular which is a real pain to scrape out. The Avengers are still to be detailed, beginning with the tail wheels.

Lode Schildermans
That are quite a lot of planes you're doing.Defintely will complete the build

Steven Van Dyck
I think so, Lode. Don't you fancy a carrier build yourself? You probably have a Yorktown 1/200. Today the painting of the airplanes was started. The wings are painted white but this I might have to redo in grey, they're too coarse. The planes are in grey now. I cut out the propellers and I needed extas for the Hellcats, so I changed the 6 optional 4-bladed Corsair props into 8 3-bladed ones.

Spanjaard
ton of little airplanes will certainly make a great flight deck, picture 359 seems an MC Escher design 😉

Steven Van Dyck
Currently these planes are enveloped with gum to spray the camo on them. This is extremely tedious because the gum is not always adhering well and it must be sculpted exactly the same on each plane. I now painted the hangar floor in Lifecolor Deck Blue 20b (don't mind the overspray) and I also built the side elevators. This is a very nice fit from Pontos, but the netting supports are erroneously numbered 36 and this part is not abounding, nor does it fit the purpose. In stead of it should be used part 10, that was left in just the right numbers. The repair of the 5 inch/38 resin housings was first done with putty but then I wanted the outline to be improved and I made impressions with a knife flat and a drop of CA. Then break off the knife and a straight edge will result.

Steven Van Dyck
The 5 inch guns are now all detailed according to reference pictures of the ships. Essex was different than Hancock, it had no blastbags nor ladders. But in the end I noticed I used the wrong type of ladder, so maybe those will be removed. For the single guns one double gun barrel was wrongly shipped, so I lengthened that one with a 1mm Albion tube. Also some small parts are not provided in the needed quantity, or the option of placing PE steps was not shown in the manual.

Steven Van Dyck
The long range antenna pylons of Essex are according to the Pontos manual, but they copied this for Ticonderoga and that's incorrect. The 3d pylon should be left out for long hulls and so I can drop a 10th pylon for Hancock. One of the ladders for that can be used to complete the double 5 inch housings. Because of much unclarity in the manual I made many wrong folds on the catwalks and had to reassemble lots of parts with stress cracks. Also the deck edge elevator has a chain lift system that is now constructed out of a very fiddly frame that also breaks easily. But the end result is sturdy enough.

Pietro De Angelis
😲

Steven Van Dyck
All planes are now in sea blue and ready for the last camo paint. The prop tips are painted in yellow. Some wings were stripped, others were overpainted in light grey.

Steven Van Dyck
Midnight Blue is almost completely added on all planes, only the Avengers still need the tail completed. Some of the wings had orange peel and were redone.

Gary Victory
One hell of a production line with the Air Wing.....Nice work Steven.

Steven Van Dyck
Thanks Gary! It went on with the elevator shafts, the Avenger tail colors, the propellers that were masked with a metal roundel (after 2 hours I now have painted about half of them black - on two sides!) and then finally the cockpit set arrived and I soon had some new Helldiver and Hellcat cockpits. I wanted the Dragon Avengers to have a PE cockpit too, but this was a very tight fit even afer milling as far as I could in the fuselage interior.

David Taylor
bad enough doing brass on 48.Brilliant.

Steven Van Dyck
Thanks, David. Now it's decal time. 196 roundels on the wings, as many on the tails and again for the callsigns on the tailplanes. Essex has a horizontal white line that was trimmed with scissors and Hancock has a horseshoe. Still some more are coming, but for the numbers some research will be necessary. All decals were treated with Daco Sol. Plane interiors ar painted Vallejo Interior Green. Hellcat propellers are also painted.

Rando
#461 is art

gorby
Wow, the number of aircraft you are building is incredible!

Pietro De Angelis
Mamma mia, what an assembly line!

Steven Van Dyck
Thanks for the comments! Today most of the canopies are cut up, ground thinner and applied to the fuselages. I'm left with the Hellcat open canopies, these just don't look the part and I will probably have to remove part of the tail to fit these.

Steven Van Dyck
I found a hack for making the perfect 1/350 Hellcat open canopy. Use 1/700 two-bar railing cut to four stanchions and bend this over the middle. By now I have placed all clearparts on the airwing. I now started t add the number decals on the Helldivers. You shouldn't follow the Pontos Hancock tailfin indications, these appear wrong as the number is always below the omega sign.

gorby
The open canopies look very effective.

Steven Van Dyck
Thanks, Gorby. All crates now are sealed with Pledge and the props are installed. For the Helldivers I needed to scratch prop spinners out of clipped spheric node ends.

Steven Van Dyck
Tamiya grey panelliner wash is used on the top side of the airwing. I will be using a different shade for the bottom.

Steven Van Dyck
A brown wash was done on the grey undersides of the planes. The also got rigged, each of them with a scrap PE antenna mast. The Avengers got guns in the turret and now I will paint all the canopies on the outside.

Steven Van Dyck
All surfaces got a matt cote with Vallejo Polyurethane varnish, for the other side I avoided the gum because it removed some of the decals. Then all the wings could be fixed with a little drop of CA glue. There are no fitting locks for the stowed position of the wings, so all of them had to be manipulated in exactly the same position.

Skyhiker
My God, what a lot of work. Geeze...

Steven Van Dyck
And more still to come. The update shows the closing down of the hull bottom with a waterline plate, that needs to be filled in with a lot of CA to get a smooth fit at the bow. The anchor deck is painted and the anchor chains are added (1 set was sufficient for both). The rear elevator shaft of Essex got a trompe-l'oeuil bottom part because the extreme right side is visible from the outside through the hangar hatches. The bow portholes are deformed because of the modling and are all replaced with Pontos portholes, of wich you get enough to complete the hull.

Alec K
Can't miss this one! Very nice start 👍

Ludvík Kružík
Good to see you, Alec. As you can guess, this is gonna be a big show. There's gonna be a lot of cutting, a lot of editing, and of course, I'll be scratching out new parts. At this point, I'm still planning the build process. But work on the model will soon be in full swing.

Pierre Pierre
very intersting transformation. Following

Ludvík Kružík
Welcome, Pierre, I'm very pleased to see your interest. I hope you find my rebuilding interesting.

The manufacturer of the Avia BH.9 model states 1/48 scale on the box. Actually the model is made in a slightly smaller scale 1/50. I don't mind that in this case. The Avia BH.10 is very similar to the Avia BH.9, but because it is a single-seat aircraft, it is smaller overall than the Avia BH.9. . So even if I build a single seat Avia BH.10 in 1/48 scale, I will be scaling down the fuselage and wing parts from the kit. I have been comparing the fuselage and wing parts to a 1/48 scale drawing of the Avia BH.10 and wondering how to scale the parts down to fit the desired shape and size.

Robert Podkoński
Taking a seat, of course!

J35J
Great start! Following👍🏻

Villiers de Vos
A great project.

bughunter
Nice project! The BH-10 will fit nicely between your finished BH-9 and BH-11 👍

Ludvík Kružík
Frank, you make a good point. The Avia BH.10 will add to my collection of Avia BH series monoplanes from the 1920s. They are very interesting and modern aircraft for their time, if only because biplanes dominated the skies at that time.

Ludvík Kružík
I finished modifying the fuselage and wings to 1/48 scale.

Ludvík Kružík
I started making new parts for the model.

bughunter
Successful reshaping of kit parts 👍
Not very much left of the kit, but it looks like that way needs less work compared to a full scratch build.

Ludvík Kružík
That's right. Due to the great similarity of the fuselage and wings of both Avia's, it is easier to modify these parts than to produce completely new ones. Still, there will be a lot of work involved in building the model.
At the moment I have the basic parts roughly ready. I still have to work on them. I will have to do some puttying and sanding. And then fill in all the details.

Alec K
Nice progress. Watch, KP will release their 1/72 kit in 48 just as you finish… 😉 😄

Ludvík Kružík
I'm not really worried about that. Even if it happens, I'm fine with it. Avia BH.10 in 1/72 scale is not very accurate. And if KP goes the route of enlarging parts of the 1/72nd scale model while making a 1/48th scale model (which I think is very likely), it will transfer all the errors of the original model to the new one. Plus, I really like these "crazy" rebuilds. It's a lot of fun for me. 😉

Alec K
I fully agree, scratch builds and conversions are a lot of fun. I'll have to compare the KP kit to drawings before starting mine 👍

Ludvík Kružík
Alec, before building a model you have to choose which machine you want to build. I'm building a first production run machine, but KP's 1/72 scale kit is a second production run machine. Otherwise there were machines with special modifications. And be careful which drawing you want to use. Some drawings are not very accurate (for example the drawing from Modeler 7/1986).
I have described the basic differences between the first and second production series machines in the attached photo.

Alec K
Great, thank you! Do you have a drawing recommendation?

Ludvík Kružík
Alec, you can find a lot of useful information about Avia BH.10 on Czech Modelforum in Pavel Kloucek's overviews.
Information about machines from the first production run can be found here: modelforum.cz/viewtopic.php?f=310&t=143236
And information about the machines of the second production series is here: modelforum.cz/viewtopic.php?f=310&t=143254
A lot of interesting information about the Avia aircraft designed by Benes and Hajn is in this book: nasevojsko.eu/nasevo..onstrukce-Benes-Hajn

I sent you a PM about the drawings.

Alec K
Super, thank you very much.

Ludvík Kružík
I am continuing to build the model by making a new cockpit.

Ludvík Kružík
Unfortunately I only have one period photo of the cockpit, which shows the instrument panel and the right side of the cockpit.
I'm working from the drawing to create the controls and instruments on the left side of the cockpit and floor, with the help of photos of the Avie BH.11 cockpit.
Since the Avie BH.9, 10 and 11 have the same engine and very similar construction, I think most of the cockpit controls were designed very similarly, if not identically.

gorby
Very impressive work so far.

Alec K
Cockpit looks great, those instruments are superb 👍

bughunter
... and the wood looks good too!

Ludvík Kružík
Welcome my friends! Thank you for your interest and popdoru. I really appreciate it.

Ludvík Kružík
I finished the cockpit. After gluing the starboard side to the cockpit, I'll mount the cockpit to the fuselage.

Alec K
Your prop effort beats mine. I tried with sandwitched colored paper infused with resin but needed a painted color overlay. I need to try with correct colored card stock next time.

Ludvík Kružík
Making a propeller out of coloured cardboard was an experiment for me. I wondered if it would work.

Ludvík Kružík
I finished making the cockpit. Now I'm going to glue the bottom of the fuselage and then putty and sand the fuselage.

Ludvík Kružík
It was time to puttying and sanding. We'll see how many times I have to repeat this cycle.

Villiers de Vos
A lot of attention to detail. It will pay off in the end.

bughunter
I will buy shares of putty manufacturers. 😉

Ludvík Kružík
Villiers, welcome! Good to see you again.

This aeroplane is very simple and there are very few small details on it. But the few that are on it, I'll be sure to pay attention to. 😉

Bughunter,
maybe your plan to buy shares in the putty maker will pay off. At least in my case the putty maker made a profit 😄.

I know the fuselage doesn't look good with a heavy coat of putty. But the hull needed that layer of putty on the bow. I had to fill in all the joints and minor unevenness. There won't be much putty left on the hull after sanding, but since the putty shrinks as it dries, it's hard to tell ahead of time where more putty is needed and where maybe not. In this case, more is better.

Ludvík Kružík
The fuselage, wings and tail surfaces are ready for minor detailing. In the end I just needed one rough puttying, sanding, spraying surfacer, one fine puttying of minor defects, sanding again and final surfacer.

Jakub Fiala
Super! 👍

Alec K
Very nice progress 👍

bughunter
The polished surfaces looks great! 👍

TH SCALE MODELS (Thomas Haberl)
Amazing how this turnded out till now Ludvik! Biggest respect for this special project and efforts you make on it. Looking forward to the next steps 🤩

Ludvík Kružík
Mates, thank you all!
It's great to have you on board. Your support means a lot to me.

Ludvík Kružík
After a short vacation I returned to building the Avia. I haven't had much time to build it yet.

I taped the tail surfaces with masking tape so I could spray thin strips of surfacer on the ribs.
To indicate the slight sagging of the canvas on the wing surfaces that were only covered with canvas, I started scraping these surfaces very gently with a round-bladed scalpel. Once I had completed this operation on both wings, it was my turn to cover them with masking tape so that I could spray strips of surfacer on the wing ribs.

I'll add photos of the work in progress next time.

Ludvík Kružík
I started adding details to the fuselage, wings and tail surfaces.

Ludvík Kružík
I'm slowly resuming my work. I've sprayed the rib bands on the wings and added some minor detailing to the left side of the fuselage.

Ludvík Kružík
The top and side surfaces of the Avia are sprayed with the first of three camouflage colours.

Moreno Baruffini
WOOOOOOOWWW! Super!

Alec K
This will be another beauty 👍

Ludvík Kružík
Moreno Baruffini, thank you, I appreciate it.

Alec, when this Avia is finished, it will complete my collection of Avia BH-3, Avia BH-9 and Avia BH-11 monoplanes from Benes and Hajn constructors.

Villiers de Vos
Still nailed to my chair.

Ludvík Kružík
Villiers thank you for your interest.

Due to the summer season and its associated activities and the occasional babysitting of my 15 month old grandson, I have less time to build the model. Progress will be slower.

Ludvík Kružík
The upper surfaces of the Avia are already covered with tri-colour camouflage. There was no time to spraying silver paint on the lower surfaces today. At least I know what I will do next time 😄.

Villiers de Vos
Coming together nicely.

Alec K
The colors look great 👍

bughunter
The colours bring it to life!
And no worry about slower progress - family and life is very important.

Moreno Baruffini
I totally agree with Bughunter!

Ludvík Kružík
@ Villiers and Alec
Thank you for your support, it is very much appreciated.

@ bughunter and Moreno
You are right, family is important and has a higher priority than building models. Don't worry, I'm clear on this point. 😉

Ludvík Kružík
Today I had time and also the daytime temperatures dropped to a bearable limit so I took advantage of it and moved the construction a little bit again.

Ludvík Kružík
I continue building the model by making parts for the landing gear, propeller and wings. I also printed the decals with the serial numbers.